500G Lay Flat Tubing (LFT)
Overview
Lay Flat Tubing (LFT) is a versatile polythene packaging solution supplied as a continuous tube flattened onto a roll. This 500g (127µm) lay flat tubing is designed for heavier-duty protection where you need the flexibility to create bags or sleeves to the exact length required. Simply cut to size and seal the open end(s) to produce custom packaging for long, bulky, irregular, or hard-to-bag items.
Because it is supplied as tubing rather than pre-made bags, lay flat tubing helps reduce waste and improves efficiency: you only use the amount of film you need for each item. It is widely used across warehousing, manufacturing, engineering, distribution, and general packing operations where consistent protection from dust, dirt, scuffs, and light moisture is required.
Key Features
- Cut-to-length flexibility: Create custom bag lengths on demand—ideal for variable-length products and mixed packing lines.
- Heavy-duty 500g / 127µm film: A thicker polythene option suited to tougher handling and improved puncture/tear resistance compared with lighter gauges.
- Continuous tubing format: Efficient for producing sleeves, liners, and bags without holding multiple bag sizes in stock.
- Simple sealing options: Typically sealed using heat sealing equipment; can also be closed with ties or tape depending on the application.
- Protective barrier: Helps shield products from dust, dirt, and scuffing during storage and transit.
- Warehouse-friendly: Suitable for packing benches, dispatch areas, and production environments where speed and consistency matter.
Typical Uses
- Protective sleeves for long items (profiles, trims, rods, tubes, mouldings)
- Custom-length bags for parts, components, and assemblies
- Dust covers for stored goods and palletised items
- Packaging for textiles, foam, and soft goods where scuff protection is needed
- General-purpose industrial and warehouse packing
Lay Flat Tubing — Full Product Guide
Lay flat tubing is one of the most adaptable polythene packaging formats available. Instead of choosing from a fixed set of bag sizes, you work from a continuous roll of tubing and make the bag length you need at the point of packing. This approach is especially useful when your products vary in length, when you pack a wide range of SKUs, or when you want to reduce the number of packaging lines you keep in stock.
This listing covers 500g (127µm) lay flat tubing, a thicker film option commonly selected for more demanding environments. While exact performance depends on the product being packed and the handling conditions, thicker film is generally chosen when you want improved durability and confidence during storage, internal movement, and distribution.
How It Works
Lay flat tubing is supplied as a flattened tube on a roll (two layers of film). To package an item, you typically:
- Seal one end of the tubing to create a base (if not already sealed).
- Insert the product into the tube.
- Cut the tubing to the required length.
- Seal the open end to close the pack.
This simple workflow allows you to create consistent, neat packaging with minimal waste. It also makes it easier to package awkward shapes that don’t fit standard bag dimensions.
Materials and Construction
Lay flat tubing is typically manufactured from polythene film. The “500g / 127µm” specification refers to the thickness of the film (127 microns). Thicker film is often selected for heavier-duty protection and improved resistance to tearing and puncturing in day-to-day handling.
Because the product is supplied as a continuous tube, it can be used to create:
- Bags (sealed at both ends)
- Sleeves (open at one or both ends)
- Protective covers for long or bulky items
- Liners for cartons, crates, or containers (application dependent)
Floor Type Compatibility
Lay flat tubing is used across a wide range of packing environments rather than being tied to a specific floor type. It is commonly handled at packing benches, on production lines, and in warehouse dispatch areas. If you are using heat sealing equipment, ensure you have a stable work surface and appropriate space for safe operation.
Health and Safety
As with all plastic packaging materials, keep film away from children and avoid placing it over the head due to suffocation risk. In working environments:
- Use appropriate PPE and safe handling practices when cutting film.
- If heat sealing, follow equipment instructions and allow sealing bars to cool before contact.
- Keep work areas clear to prevent slips/trips from loose film offcuts.
Ideal Applications and Use Cases
This 500g (127µm) lay flat tubing is a strong choice when you need a balance of flexibility and durability. It is often used for:
- Long products: Create sleeves or bags for items that are difficult to bag using standard sizes.
- Variable-length packing: Cut each pack to the exact length required, reducing excess material.
- Industrial components: Protect parts from dust and scuffs during storage and internal transport.
- Batch packing: Produce consistent packs quickly when combined with a suitable heat sealer.
Maintenance, Cleaning and Care
Lay flat tubing itself requires minimal maintenance. For best results:
- Store rolls in a clean, dry area away from direct heat sources.
- Keep the roll protected from sharp edges that could damage the film.
- Use a clean cutting edge to help achieve neat, repeatable cuts.
- If using a heat sealer, keep sealing surfaces clean to maintain consistent seals.
Case Study (Typical Packing Scenario)
A warehouse dispatch team regularly ships long, mixed-length items. Pre-made bags either leave too much excess film (wasting material) or are too short for certain orders. By switching to lay flat tubing, the team can cut each pack to the exact length needed, seal both ends, and produce a tidy, protective pack that reduces scuffing and keeps items clean in transit. The result is a simpler packing process with fewer packaging SKUs to manage.
Who Is It For?
- Warehouses and fulfilment operations packing mixed product sizes
- Manufacturers protecting components between processes
- Engineering and fabrication businesses packaging long profiles and parts
- General packing teams who want cut-to-length flexibility
Colours / Features Available
This product is supplied as lay flat tubing. Colour/finish options (such as clear or tinted film) can vary by range and availability. Please refer to the options shown on this page for the variants available.
Sizes Available
Lay flat tubing is offered in multiple widths and roll formats depending on the range. This page may represent a configurable product with multiple options. Please select the required variant from the options on this listing.
If you need guidance choosing the correct width, a helpful rule of thumb is that the lay-flat width relates to the circumference of the tube when opened. Ensure the tubing is wide enough to accommodate the widest point of your product, allowing extra room for easy insertion and sealing.