120G Lay Flat Tubing (LFT)
Overview
Lay Flat Tubing (LFT) is a versatile polythene packaging material supplied as a continuous tube flattened on a roll. This 120G (approx. 30 micron) layflat tubing is designed for fast, flexible protection of long, irregular or variable-length items—letting you create bags to the exact length you need, when you need them. Simply cut to size and seal the ends to produce a custom-fit pack, reducing waste compared with pre-made bags and helping keep products clean, contained and protected during storage, handling and transit.
Because layflat tubing is a continuous sleeve, it’s ideal when your product lengths vary, when you’re packing multiple items of different sizes, or when you want a neat, professional finish without holding many different bag sizes in stock. It’s commonly used across warehousing, manufacturing, e-commerce fulfilment, engineering, printing, and general industrial packaging.
Key Features
Made-to-measure packaging on demand
Cut the tubing to the required length and seal to create a bag that fits your product. This is especially useful for items that are long, awkward, or produced in varying lengths.
120G (approx. 30 micron) film
A practical, lightweight thickness that provides everyday protection from dust, light scuffs and handling marks while keeping packs easy to seal and economical to use.
Continuous roll format
One roll can replace multiple bag sizes. This simplifies stockholding and helps reduce downtime when packing mixed product ranges.
Clean presentation and product protection
Polythene tubing helps keep goods clean and contained, supporting tidy storage and a professional appearance for dispatch.
Compatible with common sealing methods
Typically used with heat sealers to close one end, insert the product, then seal the other end. (Always confirm sealing settings with your equipment and film type.)
Efficient for long or irregular items
Ideal for profiles, trims, rods, tubes, mouldings, printed materials, and bundled components where pre-made bags can be inconvenient.
Key Features (Bullet Summary)
- Lay Flat Tubing supplied on a roll for cut-to-length packing
- 120G (approx. 30 micron) film for lightweight, everyday protection
- Create custom-length bags to suit variable product sizes
- Helps reduce the need to stock multiple bag sizes
- Commonly sealed with heat sealing equipment
- Suitable for industrial, warehouse and fulfilment environments
Typical Uses
- Packaging long products (e.g., trims, profiles, rods, tubes and mouldings)
- Bundling multiple components into one clean, contained pack
- Protecting items from dust and handling during storage or transit
- Creating custom-length bags for variable-size orders in fulfilment
- General-purpose industrial and warehouse packing
18"x18kg - 120g Lay Flat Tubing (457mm - 30mu) — Full Product Guide
Introduction
Lay Flat Tubing is one of the most flexible packaging formats available because it allows you to produce a bag at the exact length required. Instead of choosing from a fixed set of pre-made bag sizes, you work from a continuous tube. This approach is particularly valuable when product lengths vary from order to order, when you pack mixed items throughout the day, or when you want to minimise packaging waste and improve packing efficiency.
How It Works
Layflat tubing is supplied as a flattened tube wound onto a roll. In use, you typically:
- Seal one end of the tubing to form the base of the bag
- Cut the tubing to the required length
- Insert the product
- Seal the open end to close the pack
This simple workflow makes it easy to create consistent, neat packs even when product lengths change frequently. It also supports batch packing: you can pre-seal and cut multiple sleeves to a standard length, then fill and close as needed.
Materials and Construction
This product is polythene layflat tubing in a 120G (approx. 30 micron) thickness. Polythene film is widely used in packaging because it is lightweight, flexible and easy to seal. The tubing format means the film is already formed into a sleeve, so you don’t need to fold or wrap material around the product—helping speed up packing and improve consistency.
Understanding the Specification
Layflat width
Layflat tubing is measured across the flattened tube. When opened, the circumference is approximately double the layflat width. Choosing the right layflat width helps ensure your product fits comfortably without excessive slack.
Thickness (120G / 30 micron)
Film thickness influences durability, puncture resistance and overall feel. A 120G (approx. 30 micron) film is commonly selected for general-purpose protection where you want a balance of economy and performance.
Roll format
Because the tubing is supplied on a roll, you can cut any length required. This is particularly useful for long items or when you want to standardise packing around a few widths rather than many different bag sizes.
Floor Type Compatibility (Packing Environment)
Layflat tubing is suitable for a wide range of packing environments, including:
- Warehouse packing benches and dispatch stations
- Manufacturing packing lines
- Trade counters and back-of-house packing areas
- Clean storage areas where dust protection is important
For best results, pair the tubing with a stable cutting surface and a sealer appropriate for your throughput.
Health and Safety
- Heat sealing: Use appropriate PPE and follow your sealer manufacturer’s guidance. Sealing jaws can be hot and may cause burns.
- Cutting: Use safe cutting tools and techniques to reduce the risk of injury.
- Housekeeping: Keep film offcuts controlled to reduce slip/trip hazards in busy packing areas.
Ideal Applications and Use Cases
Layflat tubing is a strong choice when you need flexibility and speed:
- Variable-length products: Create a bag that matches the product length rather than using an oversized bag.
- Long items: Pack items that are awkward to fit into standard bags.
- Component kitting: Bundle multiple parts into one sealed pack for easy identification and handling.
- Protection during storage: Keep items clean and reduce dust contamination.
Maintenance, Cleaning and Care
- Store rolls in a clean, dry area to keep film free from dust and debris.
- Avoid crushing or deforming rolls to help maintain smooth dispensing.
- Keep sealing equipment clean for consistent seals and a tidy finish.
- Test seal strength when changing settings, operators, or working conditions.
Case Study (Typical Workflow Example)
A warehouse dispatch team packing mixed-length items can keep a small selection of layflat tubing widths at the packing bench. For each order, the operator seals and cuts a sleeve to suit the item length, inserts the product, then seals the top. This reduces the need to stock many different pre-made bag sizes and helps maintain a consistent packing process across varied product lines.
Who is it for?
- Warehouses and fulfilment teams packing variable-size orders
- Manufacturers and fabricators packing long or irregular components
- Engineering and trade environments needing quick, clean protection
- Businesses looking to reduce packaging waste from oversized bags
Colours / Features Available
This listing is for layflat tubing in the specified grade/thickness. If you require alternative film types or features (for example, different thicknesses or specialist properties), consider selecting another option within the layflat tubing range.
Sizes Available
This product page may represent multiple options within the same layflat tubing range. Choose the width/roll option that best suits your product dimensions and packing process. If you are unsure which width is appropriate, a simple approach is to measure the product’s perimeter at its widest point and compare it to the opened circumference of the tubing (approximately twice the layflat width), allowing a little extra for easy insertion.