250G Lay Flat Tubing (LFT)
18" Lay Flat Tubing (Regranulated) — Overview
This lay flat tubing is supplied on a roll as a continuous, flattened polythene tube designed for fast, flexible protection and containment of long or irregular items. Because it is provided as tubing rather than pre-made bags, you can create packs to the length you need by cutting and sealing, helping reduce waste and improve packing efficiency. This listing covers regranulated (reprocessed) material lay flat tubing in a popular thickness band (approx. 250g / 63–64 micron), suitable for many general-purpose packaging tasks where a robust film is required.
Lay flat tubing is widely used across warehousing, manufacturing, engineering, fulfilment and retail operations for bundling, dust protection, moisture resistance and transit protection. It is also a practical choice when you need a consistent width but variable lengths, or when you are packing products that do not suit standard bag sizes.
Key Features
Continuous tubing for made-to-measure packs:
Supplied as a continuous tube on a roll so you can cut to length and seal to create custom bags or sleeves as required.
Regranulated material option:
Manufactured from reprocessed polythene (regranulated), offering a practical alternative for many applications where recycled-content film is appropriate.
Robust thickness range (approx. 63–64 micron):
A heavier-duty film specification intended to provide improved puncture resistance and durability compared with lighter gauges.
Compatible with common sealing methods:
Typically used with heat sealers to create sealed packs; also suitable for tying, taping or banding depending on the application and required closure.
Efficient storage and dispensing:
Roll format supports tidy storage and controlled dispensing at packing benches, helping maintain consistent pack quality.
Versatile protection:
Helps protect goods from dust and light moisture during storage and handling, and can be used as an inner liner or outer sleeve depending on your process.
- Made-to-length packaging from a single roll
- Regranulated polythene option for suitable use cases
- Approx. 63–64 micron film thickness for tougher protection
- Roll-fed workflow for faster packing and less clutter
- Flexible sealing/closure options to suit your operation
Typical Uses
- Creating custom-length sleeves for long products (profiles, trims, tubes, rods, mouldings)
- Protective wrapping for components, assemblies and spare parts
- Bundling multiple items together for picking and despatch
- Dust covers for stored goods and work-in-progress
- Inner liners for cartons, crates or stillages (where appropriate)
Lay Flat Tubing — Full Product Guide
Lay flat tubing (often abbreviated to LFT) is a simple but highly adaptable packaging format: a continuous tube of polythene supplied flattened on a roll. Instead of selecting a fixed bag length, you choose the width you need and then create the length on demand. This approach is especially useful when your product range includes many different lengths, or when you want to standardise packing materials while keeping flexibility at the packing station.
How It Works
Because the film is supplied as a tube, you can form a bag or sleeve in a few straightforward steps:
- Dispense the tubing from the roll to the required length.
- Seal one end (commonly with a heat sealer) to create the base of the pack.
- Insert the product into the open end.
- Seal the open end to close the pack, or use an alternative closure method if a full seal is not required.
This workflow supports consistent packing quality and can be scaled from occasional use to high-throughput environments. Many operations pair lay flat tubing with bench sealers or impulse sealers to create neat, reliable seals.
Materials and Construction
This product is specified as regranulated polythene lay flat tubing. Regranulated film is produced using reprocessed plastic material. In practical terms, this can be a good fit for general packaging tasks where recycled-content film is acceptable and where the focus is on functional protection rather than premium presentation.
As with many polythene films, performance is influenced by thickness (micron), handling conditions and the nature of the packed item. For sharper edges or heavy components, consider additional protection (edge guards, wraps, or a heavier gauge) to reduce the risk of puncture.
Understanding Width and Thickness
Width (lay flat): Lay flat tubing width is measured across the flattened tube. When opened, the circumference is approximately double the lay flat width. Selecting the correct width helps ensure the product fits comfortably without overstretching the film.
Thickness (micron): Micron (µm) is a measure of film thickness. This listing is in the approx. 63–64 micron range (often referenced as 250g in some trade descriptions). Thicker films generally provide improved durability and puncture resistance, while thinner films can be easier to handle and may reduce material use for lighter-duty tasks.
Floor Type Compatibility
Lay flat tubing is typically used at packing benches, in goods-in/goods-out areas, and in production environments. For smooth operation:
- Use a stable bench or dispenser to keep the roll controlled and reduce film drag.
- Keep the area free of sharp debris that could snag or puncture the film.
- If using heat sealing equipment, ensure the work surface is heat-resistant and the sealer is positioned safely.
Health and Safety
- Heat sealing: If using a heat sealer, follow equipment guidance and allow sealing bars to cool before contact.
- Manual handling: Rolls can be heavy; use safe lifting practices and consider a dispenser or stand to reduce strain.
- Slip/trip hazards: Keep offcuts and film scraps contained to avoid slips.
- Suffocation risk: As with many plastic packaging materials, keep film away from children and do not place over the head.
Ideal Applications and Use Cases
Lay flat tubing is chosen when you need flexibility and speed without stocking multiple bag lengths. Common scenarios include:
- Variable-length products: Pack items of the same width but different lengths without changing packaging format.
- Protection during storage: Use as a dust cover or protective sleeve for components and assemblies.
- Batching and kitting: Create packs for grouped items to simplify picking and reduce loss.
- Transit protection: Provide a barrier layer to reduce scuffing and contamination during handling.
Maintenance, Cleaning and Care
- Storage: Keep rolls in a clean, dry area away from direct heat sources and prolonged sunlight.
- Dispensing: Use a roll holder where possible to prevent telescoping and to keep the roll edges protected.
- Sealing quality: If seals are inconsistent, check sealer settings, sealing time, and ensure the film is flat and free from dust at the seal line.
Case Study (Typical Workflow Example)
A small engineering distributor ships a wide range of metal profiles and replacement parts in varying lengths. Stocking pre-made bags for every length created excess inventory and frequent stock-outs. By switching to lay flat tubing at a standard width, the team dispenses the required length per order, seals one end, inserts the item, and seals the other end. This reduces packaging SKUs, improves packing speed, and helps maintain consistent protection across the product range.
Who Is It For?
- Warehouses and fulfilment teams needing flexible, made-to-length packaging
- Manufacturers packing long components or variable-length products
- Maintenance and spares operations bundling parts and kits
- Businesses seeking a practical regranulated film option for suitable applications
Colours / Features Available
Lay flat tubing is commonly supplied as plain polythene film. If your operation requires specific features (e.g., tinted film, printed warnings, anti-static, or food-contact suitability), check the available options within the product range or contact the supplier for guidance.
Sizes Available
This product page may represent multiple options within the same lay flat tubing range. Select the required option from the available variants. Lay flat tubing is typically supplied on rolls and is intended to be cut to length to create bespoke pack sizes as needed.