250G Lay Flat Tubing (LFT)
Clear Regran Lay Flat Tubing (LFT) — flexible polythene tubing on a roll
Lay flat tubing is supplied as a continuous flattened tube that you cut to length and seal to create bags, sleeves or protective covers as you need them. This clear regran (reprocessed) polythene layflat is a practical choice for general-purpose packing, protection and containment where you want visibility of the contents and the convenience of making custom-length packs on demand. It is commonly used in warehouses, workshops and production environments for bundling, lining, covering and protecting items during storage or transit.
Key Features
Continuous tubing for made-to-measure packs
Cut the tubing to the length you need and seal one or both ends to create a bag or sleeve. This reduces the need to stock multiple pre-made bag sizes and helps you adapt quickly to changing product dimensions.
Clear film for easy identification
The transparent material helps with quick visual checks, barcode scanning and stock control, making it easier to identify contents without opening the pack.
Regran (reprocessed) polythene
Regran film is produced using reprocessed polythene. It is widely used for protective packaging applications where a cost-effective, practical film is required.
Consistent thickness (micron / gauge specification)
This product is specified by thickness (often shown as gauge and/or micron). Thickness influences puncture resistance, tear resistance and overall durability for handling and transit protection.
Versatile sealing options
Layflat tubing can be sealed using common heat-sealing equipment (for example, impulse sealers) to create neat, secure closures. It can also be used as a sleeve where sealing is not required.
Supplied on a roll for efficient dispensing
Roll format supports fast packing workflows. Depending on your setup, it can be used with bench dispensers, packing tables or simple roll holders to keep the film controlled and accessible.
- Make your own bags: cut to length and seal to create custom bags.
- Create sleeves and covers: protect long or awkward items without needing a bespoke bag.
- Protect and contain: keep products clean from dust and light contamination during storage.
- Improve packing flexibility: one roll can cover many different pack lengths.
Typical Uses
- Protective sleeves for components, parts and assemblies
- Covering long items such as trims, profiles, tubes and extrusions
- Creating custom-length bags for mixed-size products
- Bundling grouped items together for picking and dispatch
- General warehouse and workshop protection (dust cover / transit cover)
Clear Regran Lay Flat Tubing — Full Product Guide
Lay flat tubing is one of the most adaptable packaging formats because it lets you create packaging at the point of use. Instead of choosing from a fixed range of bag sizes, you select the tubing width that suits your product and then cut the length you need. This approach can simplify inventory, reduce changeovers and help you pack irregular or variable-length items efficiently.
How It Works
1) Choose the right width
Layflat tubing is measured across the flattened tube. The correct width depends on the circumference of the item you are packing and whether you need extra room for easy insertion. If you are packing a flat item, you typically want a layflat width that comfortably exceeds the item’s width. If you are packing a round or bulky item, you need enough circumference to wrap around it without stressing the film.
2) Cut to length
Pull the tubing from the roll and cut to the required length. Many packers add a small allowance so the product can be inserted easily and the seal area remains clean and flat.
3) Seal to create a bag or sleeve
Seal one end to form the base of a bag, insert the product, then seal the open end. Alternatively, leave one end open to create a sleeve for quick protection where a full seal is not necessary.
Materials and Construction
This layflat tubing is made from polythene film and supplied as a flattened tube on a roll. The product is described as regran, meaning it is produced using reprocessed polythene. Clear film provides visibility of the packed item, which can be helpful for identification, quality checks and stock handling.
Understanding thickness (micron / gauge)
Thickness is commonly stated in microns (µm) and sometimes also as gauge. In practical terms, thicker film generally offers improved durability and resistance to tearing or puncturing, while thinner film can be easier to handle and may be more economical for light-duty protection. When selecting thickness, consider the weight of the item, the presence of sharp edges, and how the pack will be handled in storage and transit.
Floor Type Compatibility (Packing Environment)
Layflat tubing is suitable for a wide range of packing environments, from small workshops to busy warehouse dispatch areas. For best results, keep the roll clean and protected from dust and debris, and use a stable cutting surface. If you use heat sealing equipment, ensure the work area is clear and that the sealer is positioned for safe, repeatable operation.
Health and Safety
- Heat sealing: follow the operating instructions for your sealer and allow sealing bars to cool before handling or maintenance.
- Cutting: use appropriate cutting tools and safe cutting techniques to reduce the risk of injury.
- Housekeeping: keep loose film and offcuts controlled to reduce slip/trip hazards.
- Storage: store rolls in a dry area away from excessive heat and direct sunlight to help maintain film performance.
Ideal Applications and Use Cases
Variable-length products
If you pack items that change length from order to order, layflat tubing can be more efficient than stocking multiple bag sizes. You simply cut the length required for each item.
Long or awkward shapes
Tubing is particularly useful for long items where standard bags are inconvenient. You can create a sleeve or sealed bag that matches the product length without excess material.
Protection during storage and transit
Clear polythene film helps protect against dust and light contamination. It can also help keep grouped items together for easier picking and dispatch.
Maintenance, Cleaning and Care
- Keep sealing surfaces clean: if you heat seal, ensure the film is free from dust or product residue in the seal area for best seal integrity.
- Check seal quality: periodically test seals, especially when changing film thickness or adjusting sealer settings.
- Store correctly: keep rolls upright or supported to prevent edge damage; avoid crushing the roll which can affect dispensing.
- Manage offcuts: collect and dispose of offcuts promptly to keep the packing area tidy.
Case Study (Typical Workflow Example)
A small assembly operation packs mixed-length components for dispatch. Previously, the team stocked several bag sizes and still had frequent situations where the bag was either too short or excessively long. By switching to layflat tubing, they standardised on a suitable tubing width and cut lengths as required. This reduced the number of packaging SKUs held in stock and improved packing speed for non-standard orders, while keeping the contents visible for quick checks.
Who is it for?
- Warehouses and fulfilment teams packing mixed-size items
- Manufacturing and assembly operations needing protective sleeves
- Workshops and maintenance teams bundling parts and components
- Businesses that want flexible, on-demand bag making
Colours / Features Available
This listing is for clear layflat tubing. Clear film is ideal when you want to identify contents quickly. Depending on the wider range, layflat tubing may also be available in other colours or materials for different applications; select the options shown on this product page for the variants available.
Sizes Available
This product page may represent multiple width and thickness options within the same layflat tubing range. Choose the variant that matches your required layflat width and film thickness. If you need guidance selecting the right option for your product, consider the item’s dimensions, shape, weight and handling conditions, and select a thickness appropriate for the level of protection required.
Need help choosing?
If you tell us what you’re packing (dimensions, weight, and whether there are sharp edges), we can help you select a suitable tubing width and thickness for your application.