500G Lay Flat Tubing (LFT)
Clear Regran Layflat Tubing (500g / 127 micron) — Overview
Clear regran layflat tubing is a versatile polythene packaging film supplied as a continuous tube wound flat on a roll. Because it is tubing (not pre-made bags), you can cut it to the length you need and seal the ends to create custom-sized sleeves and bags on demand. This makes it ideal for protecting long, awkward, or variable-length items where standard bag sizes are inefficient.
This product is manufactured from reprocessed (regranulated) polythene, offering a practical balance of performance and value for general-purpose protection, containment, and transit packaging. The film is clear to help with quick identification of contents, stock checking, and barcode visibility where applicable.
Thickness: 500g / 127 micron (often referred to as “500 gauge”). This is a robust, heavy-duty film thickness suited to demanding packaging tasks where extra puncture resistance and durability are required.
Key Features
Made-to-measure packaging:
Layflat tubing lets you create packaging at the exact length required. Cut, seal, and repeat—ideal for mixed product ranges and variable lengths.
Heavy-duty film (127 micron):
A thicker film helps improve resistance to tearing and punctures during handling, storage, and transport, making it suitable for tougher applications.
Clear for easy identification:
Transparent film supports quick visual checks of contents, reduces picking errors, and can help with presentation and inventory control.
Regranulated material:
Produced using reprocessed polythene, commonly chosen for cost-effective protection and for businesses looking to use recycled-content packaging where appropriate.
Compatible with common sealing methods:
Typically used with heat sealers to create sealed bags/sleeves. Also suitable for tying, taping, or banding depending on the application and required closure strength.
- Continuous layflat tube format for flexible cut lengths
- 127 micron / 500g heavy-duty thickness
- Clear film for visibility of contents
- Regran (reprocessed) polythene for practical, cost-effective packaging
- Ideal for long or irregular items where standard bags don’t fit well
Typical Uses
- Protective sleeves for long products (e.g., trims, profiles, tubes, rods, mouldings)
- Custom-length bags for parts, components, and assemblies
- Dust and moisture protection during storage
- Transit protection and bundling (with appropriate sealing/closure)
- Workshop and warehouse packaging where sizes vary day-to-day
Clear Regran Layflat Tubing — Full Product Guide
Layflat tubing is one of the most adaptable packaging formats available. Instead of choosing from a limited set of pre-made bag sizes, you start with a roll of tubing and create the exact length you need at the point of packing. This reduces wasted material, improves packing speed for mixed-size items, and helps standardise packaging processes across different product lines.
How It Works
Layflat tubing is supplied as a flattened tube on a roll. To package an item, you typically:
- Pull out the required length of tubing
- Seal one end (if not already sealed)
- Insert the product
- Seal the open end to create a closed bag or sleeve
Because the material is a tube, it naturally wraps around the product when opened, making it especially useful for long items and for products that don’t suit standard bag dimensions.
Materials and Construction
This tubing is made from regranulated polythene (often referred to as “regran”). Regranulated film is produced using reprocessed plastic, then converted into film suitable for packaging applications. The result is a practical protective material commonly used across warehousing, manufacturing, and distribution environments.
Clear finish: The film is transparent, supporting visibility of the packed item and helping with identification and quality checks.
Film thickness: 127 micron is a heavy-duty specification. Thicker films are typically selected where improved durability is needed—such as when packaging items with edges, corners, or higher handling demands.
Understanding Layflat Width (Choosing the Right Fit)
Layflat tubing is measured by its width when flattened. When opened into a tube, the approximate circumference is about twice the layflat width. As a simple guide, ensure the layflat width is sufficient to wrap around the widest part of your product with a little allowance for easy insertion.
If you are unsure which width is best, consider testing with a sample or measuring the product’s perimeter at its widest point and comparing it to the tubing’s opened circumference.
Floor Type Compatibility (Warehouse & Packing Areas)
Layflat tubing is commonly used in packing benches, dispatch areas, and production lines. It works well in environments where:
- Products are packed to order and lengths vary
- Space is limited and stocking many bag sizes is impractical
- Operators need a fast, repeatable packing method
For best results, store rolls on a dispenser or spindle to keep the film clean and to improve handling efficiency.
Health and Safety
- Cutting: Use appropriate cutting tools and safe cutting practices. A guarded cutter or bench-mounted dispenser can help reduce risk.
- Heat sealing: If using a heat sealer, follow the equipment manufacturer’s guidance and allow sealing bars to cool before contact.
- Slip/trip hazards: Keep film off the floor and dispose of offcuts promptly to maintain a tidy packing area.
- Suffocation warning: As with many plastic films, keep away from babies and children.
Ideal Applications and Use Cases
Long products and profiles:
Perfect for items that are difficult to bag using standard sizes. Cut to length and seal for a neat, protective sleeve.
Mixed-size components:
When your product range includes many different lengths, tubing reduces the need to stock multiple bag sizes.
Protection during storage:
Helps protect against dust and light moisture exposure in storage and handling environments.
Transit packaging:
When sealed correctly, tubing can provide a secure outer layer for shipping and distribution.
Maintenance, Cleaning and Care
- Store rolls in a clean, dry area away from direct heat sources
- Use a dispenser to prevent the roll from picking up dust and debris
- Keep cutting and sealing equipment clean for consistent seals
- Dispose of offcuts responsibly in line with your site’s recycling and waste procedures
Case Study (Typical Workflow Example)
A dispatch team packing long, variable-length items often finds that pre-made bags either don’t fit or create excessive waste. By switching to layflat tubing, the team can standardise on one or two roll widths and simply cut the required length per order. This reduces the number of SKUs held in the packing area, speeds up packing for unusual sizes, and improves the overall presentation of shipped goods.
Who Is It For?
- Warehouses and fulfilment operations packing mixed product sizes
- Manufacturers protecting components, assemblies, and long parts
- Workshops and trade counters needing quick, flexible packaging
- Businesses seeking a practical recycled-content packaging option (regran)
Colours / Features Available
- Colour: Clear (transparent)
- Material type: Regranulated polythene film
- Format: Layflat tubing on a roll
Sizes Available
This product listing represents layflat tubing supplied in a specific width and thickness, with the tubing provided as a continuous roll. Because it is tubing, you can create bespoke cut lengths as needed for your application. For other widths or thicknesses, check the related options within the layflat tubing range.
Need help choosing? If you can share the approximate width/perimeter and length range of the items you’re packing, we can help identify the most suitable layflat width and film thickness.