250G Lay Flat Tubing (LFT)
3" Lay Flat Tubing (Approx. 76mm) — 250g (64µm) Polythene Tubing
Lay flat tubing is a versatile packaging material supplied as a continuous tube of polythene film wound on a roll. It allows you to create bags and sleeves to the exact length you need: simply cut to size and seal the open ends. This product is a 3" lay flat tubing option (approx. 76mm lay-flat width) in a 250g grade (listed as 64µm), designed for efficient, on-demand bag making for packing, protecting and bundling items.
Because lay flat tubing is made as a continuous tube, it’s ideal when you need flexibility in pack length, want to reduce the number of pre-made bag sizes you keep in stock, or need to protect products from dust and handling during storage and transit.
Key Features
Cut-to-length flexibility:
Make bags and sleeves to suit your product length. Cut the tubing to the required size and seal one or both ends depending on your packing method.
Continuous tube format:
Supplied as lay flat tubing (a flattened tube on a roll), helping you create consistent packs while keeping storage and handling straightforward.
250g / 64µm film grade:
The listed 250g grade (64µm) provides a practical balance of protection and usability for many general packaging tasks where a robust polythene film is preferred.
Polythene protection:
Helps protect items from dust, light moisture and scuffs during handling, storage and distribution.
Efficient packing workflow:
Well-suited to bench packing and production environments where operators can quickly cut and seal packs as needed.
- Lay-flat width: 3" (approx. 76mm)
- Film thickness: 64µm (as listed)
- Format: Lay flat tubing (continuous tube on a roll)
Typical Uses
- Creating custom-length protective sleeves for parts and components
- General packing and bundling where variable lengths are required
- Protecting items from dust and handling marks during storage
- Producing simple bags on demand (cut + seal)
- Workshop, warehouse and dispatch packing operations
3" Lay Flat Tubing — Full Product Guide
Lay flat tubing is a practical choice when you want the convenience of a roll format but the flexibility of making bags to your own dimensions. Instead of selecting from multiple pre-made bag lengths, you can standardise on a tubing width and create the length you need at the point of packing. This can simplify stockholding and reduce waste from using oversized bags.
How It Works
Lay flat tubing is manufactured as a continuous tube of polythene film and then flattened onto a roll. To create a bag or sleeve:
- Pull out the required length of tubing.
- Seal one end (if you are making a bag rather than a sleeve).
- Insert the product.
- Seal the remaining open end (or leave open if you are creating a sleeve).
Sealing is typically done with a suitable heat sealer. The continuous tube format makes it easy to repeat the process quickly for consistent packing.
Materials and Construction
This product is listed as polythene lay flat tubing in a 250g grade with a stated thickness of 64µm. Polythene film is widely used in packaging because it is lightweight, flexible and provides a protective barrier against dust and light moisture. The tubing format means the film is already formed into a tube, ready for cutting and sealing.
Understanding the Size (Lay-Flat Width)
Lay flat tubing is measured across the width of the flattened tube. A 3" lay-flat width is approximately 76mm when laid flat. When opened into a tube, the circumference is roughly double the lay-flat width. Choosing the correct lay-flat width helps ensure your product fits comfortably without excessive stretching or wasted material.
Tip: If your product is bulky or has sharp corners, allow extra room so the film isn’t under tension and to help reduce the risk of punctures.
Film Thickness (64µm) — What It Means in Practice
Film thickness is commonly stated in microns (µm). The listed 64µm thickness indicates a sturdier film than very light-duty options, helping provide improved resistance to tearing and handling damage in many everyday packing tasks. Thickness selection should be based on the weight, shape and surface characteristics of the item being packed, as well as how the pack will be handled in storage and transit.
Floor Type Compatibility
As a roll product, lay flat tubing can be used in a wide range of environments including packing benches, warehouse stations and light production areas. It can be dispensed from a bench-mounted roll holder or a suitable dispenser to keep the roll controlled and to support efficient cutting.
Health and Safety
- Cutting: Use appropriate cutting tools and safe cutting practices when trimming tubing to length.
- Heat sealing: If using a heat sealer, follow the equipment manufacturer’s guidance and allow sealing surfaces to cool before handling.
- Manual handling: Store rolls securely and lift using safe techniques, especially when handling multiple rolls.
Ideal Applications and Use Cases
This 3" lay flat tubing option is commonly chosen for narrow items and components where a compact sleeve or bag is required. Typical use cases include:
- Parts protection: Packing small components to keep them clean and grouped.
- Bundling: Creating sleeves for sets of items to simplify picking and dispatch.
- Interim protection: Covering items between production steps to reduce dust and handling marks.
- General warehouse packing: Making quick, simple packs without relying on multiple pre-made bag lengths.
Maintenance, Cleaning and Care
- Storage: Keep rolls in a clean, dry area away from direct sunlight and excessive heat.
- Dispensing: Use a stable dispenser/holder to prevent the roll from telescoping or becoming damaged.
- Sealing quality: If seals are inconsistent, check sealer temperature and dwell time, and ensure the film is clean and flat at the seal area.
Case Study (Typical Workflow Example)
A small dispatch team needs to protect narrow components of varying lengths. Instead of stocking multiple bag lengths, they keep lay flat tubing on the bench. Operators cut the tubing to match each order line, seal one end, insert the item, then seal the top. This reduces the number of packaging SKUs required and helps minimise wasted film from using oversized bags.
Who Is It For?
- Warehouses and dispatch teams needing flexible, cut-to-length packaging
- Workshops and light manufacturing environments packing parts and components
- Businesses looking to reduce the number of pre-made bag sizes they stock
- Packers who want a simple roll-based solution for sleeves and bags
Colours / Features Available
This listing is for lay flat tubing as configured on the product page. If multiple variants are available (for example, different pack quantities), select the option that best suits your usage rate and storage needs.
Sizes Available
This product page may include multiple variants within the same listing. Choose the required option from the available variants. Lay flat tubing is supplied on a roll and is designed to be cut to the length you need at the point of use.
Need help choosing the right tubing?
If you’re unsure which lay-flat width or film thickness is best for your application, consider the item’s maximum width/thickness and whether it has sharp edges, then select a tubing width that allows comfortable clearance and a film grade suitable for your handling and transit conditions.