500G Lay Flat Tubing (LFT)
Lay Flat Tubing (LFT) — Overview
Lay flat tubing (often shortened to LFT) is a continuous tube of polythene supplied on a roll. It arrives flattened ("layflat"), and you create bags or sleeves by cutting to length and sealing the ends. This format is popular in packing and production environments because it lets you make the exact length you need on demand, reducing the need to stock multiple pre-made bag sizes.
This product is a 500G (127µm) lay flat tubing option in a 40" (1016mm) layflat width, supplied as a 25kg roll. It is designed for general-purpose protective packaging where a heavier-gauge film is preferred for durability and puncture resistance.
Key Bullet Points
- Make-your-own bags & sleeves: Cut to length and seal to create packaging that fits your product.
- Heavy-duty film: 500G (127µm) thickness for robust protection in handling and transit.
- Efficient stockholding: One roll can cover many pack lengths, helping reduce SKU count.
- Fast packing workflow: Ideal for bench packing with an impulse sealer or automated sealing setups.
- Clean presentation: Neat, consistent film for professional-looking packs.
Typical Uses
- Protective sleeves for long or awkward items
- Custom-length bags for parts, components, and assemblies
- Bundling and grouping products for storage or dispatch
- Barrier layer to keep items clean from dust and light contamination
- General warehouse and production-line packaging
Lay Flat Tubing — Key Features Explained
Cut-to-length flexibility:
Lay flat tubing is supplied as a continuous tube, so you can create packaging to suit the item rather than forcing the item into a fixed-size bag. This is especially useful when you pack products of similar width but varying lengths.
500G / 127µm thickness:
The film thickness is specified as 500 gauge (also shown as 127 microns). A heavier gauge is commonly chosen where extra strength is needed—helping reduce the risk of tearing, splitting, or puncturing during handling.
Layflat width guidance:
The stated width is the layflat width (the width of the flattened tube). When opened, the tubing forms a tube with a larger circumference. For best results, allow clearance for the product’s width and thickness, and consider whether corners or sharp edges require additional allowance or protection.
Compatible with common sealing methods:
Lay flat tubing is typically sealed using impulse heat sealers, constant heat sealers, or automated bag-making/sealing equipment (depending on your process). You can also combine it with labels or tape where appropriate for identification and closure support.
Roll format for continuous packing:
A roll format supports repeatable packing: pull out the required length, cut, seal, and repeat. This can be faster than selecting and opening pre-made bags—particularly in production environments.
Lay Flat Tubing — Full Product Guide
Introduction
If you need a versatile packaging film that can be turned into bags or sleeves at the point of use, lay flat tubing is one of the most practical options. It is widely used across warehousing, manufacturing, and distribution because it adapts to changing pack requirements without needing a large range of bag sizes.
How It Works
Lay flat tubing is supplied as a flattened tube on a roll. A typical workflow is:
- Seal one end (if you are making a bag from scratch).
- Insert the product.
- Pull the tubing to the required length and cut.
- Seal the open end to close the pack.
For sleeve-style protection, you may cut a length and leave one or both ends open depending on the application.
Materials and Construction
This product is a polythene lay flat tubing option. Polythene film is commonly selected for protective packaging because it is lightweight, flexible, and provides a practical barrier against dust and light surface contamination. The heavier 127µm thickness is intended to provide improved durability compared with lighter films.
Film Thickness: Gauge vs Microns
Packaging film thickness is often shown in more than one unit. Here it is listed as 500G and 127µm. These are two ways of expressing thickness, helping buyers compare products across different supplier conventions.
Floor Type Compatibility (Packing Environment)
Lay flat tubing is suitable for a wide range of packing environments, including:
- Warehouse packing benches
- Production lines
- Goods-in / goods-out areas
- Stores and maintenance departments
For best handling, store rolls clean and dry, and use a dispenser or spindle where possible to keep the roll controlled and reduce film damage.
Health and Safety
- Cutting: Use appropriate cutting tools and safe techniques to avoid injury.
- Heat sealing: Sealers can be hot—follow equipment guidance and allow seals to cool before handling.
- Slip/trip: Keep film off the floor to reduce slip hazards.
- Suffocation risk: Keep plastic packaging away from children and follow your site’s safety procedures.
Ideal Applications and Use Cases
Variable-length products: If your items share a similar width but vary in length, lay flat tubing lets you standardise on one roll and make the length you need.
Protection for parts and components: Use as a protective bag for assemblies, spares, and components to keep them clean and grouped.
Bundling: Create longer sleeves for bundling multiple items together for storage or dispatch.
Transit protection: Use as an outer protective layer before placing items into cartons, crates, or on pallets.
Maintenance, Cleaning and Care
- Storage: Keep rolls in their packaging until use where possible, away from excessive heat and direct sunlight.
- Handling: Avoid dragging rolls across rough surfaces to prevent edge damage.
- Sealing quality: If seals are inconsistent, check sealer temperature/time settings and ensure the sealing area is clean and flat.
Case Study (Typical Workflow Example)
A common scenario is a packing bench handling a range of long items. Instead of stocking multiple bag lengths, the operator uses lay flat tubing on a dispenser. They seal one end, insert the item, pull the film to the required length, cut, and seal. This approach can reduce packaging storage space and simplify reordering because the same tubing roll supports many pack lengths.
Who Is It For?
- Warehouses and distribution centres needing flexible bag lengths
- Manufacturers packing components, assemblies, or finished goods
- Maintenance teams organising parts and spares
- Businesses wanting a robust, general-purpose protective film solution
Colours / Features Available
This listing is for lay flat tubing in a standard film format. If you require specific features (for example, tinted film, printed film, or specialist performance characteristics), choose the appropriate variant or contact the team for guidance on available options.
Sizes Available
Lay flat tubing is typically offered in multiple widths and thicknesses. This product page may represent a configurable range, so select the option that matches your required layflat width and film thickness. If you need help choosing the correct width for your product, consider the product’s width and depth and allow clearance for easy insertion and sealing.
Need help selecting the right lay flat tubing?
If you share what you are packing (dimensions, weight, and whether there are sharp edges), we can help you choose an appropriate width and thickness and advise on sealing equipment suitability.