Corrugated Cardboard Sheets (21 Cartons)
Overview
These double wall corrugated cardboard sheets are supplied as large-format “corry” sheets designed for packing, protection and separation of goods in storage and transit. The listing covers a configurable range (so you can choose the option that suits your job), but the core product remains the same: strong, rigid, double wall corrugated board supplied as flat sheets for versatile use across warehousing, removals, manufacturing and eCommerce fulfilment.
Because they arrive flat, corrugated sheets are easy to store, quick to deploy and simple to cut, fold or wrap around items. They’re commonly used as protective layers between products on a pallet, as top sheets and base sheets, as edge protection, as temporary work surfaces, and as a general-purpose packing material when you need strength without the bulk of a pre-made box.
Key Features
Double wall strength
Double wall corrugated board uses two fluted mediums between linerboards to increase rigidity and crush resistance compared with single wall sheets. This makes it a dependable choice for heavier items, stacked loads and applications where the sheet needs to hold its shape.
Large-format sheet coverage
Supplied as big sheets, these are ideal for covering wide pallet footprints, creating full-width separators, or wrapping larger products without needing to join multiple smaller pieces.
Versatile protection for transit and storage
Use as a buffer layer to reduce scuffs, abrasion and impact marks. Corrugated sheets are especially useful where you want to protect surfaces while keeping packaging simple and recyclable.
Easy to cut, crease and fold
Flat sheets can be trimmed to size with standard cutting tools and folded to create corner guards, sleeves, dividers and custom protective wraps—handy for irregular shapes or one-off packing tasks.
Space-efficient and quick to deploy
Sheets store flat and stack neatly, helping you keep packing stations organised. When you need them, you can pull a sheet and use it immediately—no assembly required.
Compatible with common packing methods
Works well with stretch wrap, strapping, tape and pallet wrap systems. Use as a top sheet under stretch film, as a base layer on pallets, or as an interlayer between product tiers.
Key Features (Bullet Summary)
- Double wall corrugated board for enhanced rigidity and protection
- Flat sheets for easy storage and fast use
- Ideal for pallet layering, separation and surface protection
- Cut-to-size flexibility for custom packing solutions
- Suitable for warehousing, removals and fulfilment
Typical Uses
- Pallet top sheets and base sheets to protect goods from straps, stretch film and pallet boards
- Interleaving layers between stacked products to reduce rubbing and marking
- Protective wrapping around furniture, panels, doors, worktops and flat-packed items
- Edge and corner protection when folded into guards
- Temporary surface protection during moves, installations or light site work
- Custom dividers inside cartons or on pallets for separation
2x2M - Double Wall 125TTBC Corry Sheets — Full Product Guide
Corrugated sheets are one of the most adaptable packaging materials in any operation. Whether you’re protecting finished goods, stabilising pallet loads, or creating quick custom packaging, double wall sheets provide a strong, practical solution that can be tailored on the spot.
How It Works
Corrugated cardboard is made from linerboard with a fluted paper medium in between. In a double wall construction, two fluted layers are used, which increases stiffness and helps the sheet resist bending and crushing. In practice, that means the sheet can act as a protective barrier, a separator, or a structural layer within a palletised load.
For pallet protection, a sheet can be placed:
- On the pallet deck before loading to reduce contact with rough boards and gaps
- Between layers of product to spread load and reduce abrasion
- On top before stretch wrapping to protect the upper surface and help distribute wrap tension
Materials and Construction
This product is supplied as double wall corrugated cardboard sheets. Double wall board is commonly chosen when you need more rigidity than single wall can provide—particularly for heavier items, larger spans, or where the sheet is expected to contribute to load stability.
The listing name includes a board grade reference (e.g., 125TTBC). Grade codes can indicate performance characteristics and paper composition; if you’re matching an existing packaging specification, use the grade shown in the product title/variant to ensure consistency.
Floor Type Compatibility
As a packaging sheet, floor compatibility is typically about how and where you use it during packing or moving:
- Warehouse floors: useful as a clean barrier under products during staging
- Domestic floors: can be used as temporary protection during moves (note: not a substitute for purpose-made floor protection products in high-traffic or wet conditions)
- Vehicle floors: helps protect items from scuffs when loading/unloading
Health and Safety
- Manual handling: large sheets can catch air and flex—use two-person handling for awkward loads where needed.
- Cutting: if trimming sheets, use appropriate cutting tools and safe cutting practices; cut on a stable surface.
- Trip hazards: keep offcuts tidy and avoid leaving sheets loose in walkways.
Ideal Applications and Use Cases
Warehousing & distribution
Use as pallet interlayers, top sheets and base sheets to improve presentation and reduce damage in transit. Corrugated sheets can also help separate mixed loads and reduce movement between product tiers.
Removals & storage
Wrap furniture panels, protect corners, and create quick protective barriers between items in storage units. Flat sheets are especially useful for protecting large, flat surfaces.
Manufacturing & assembly
Use as a protective layer on benches, as a temporary barrier between components, or as a simple way to prevent surface marking during internal transport.
eCommerce fulfilment
Cut down sheets to create custom inserts, stiffeners and dividers—helpful when shipping items that need extra rigidity or when you want to reduce void fill.
Maintenance, Cleaning and Care
- Keep dry: store sheets in a clean, dry area to maintain strength and flatness.
- Store flat: stacking flat helps prevent warping and makes sheets easier to use.
- Reuse where appropriate: sheets can often be reused for internal moves or as interlayers if they remain clean and undamaged.
Case Study (Example Workflow)
A typical pallet-protection workflow might look like this:
- Place a corrugated sheet on the pallet as a base layer.
- Load the first tier of products.
- Add a sheet as an interlayer to reduce rubbing and spread load.
- Repeat for additional tiers.
- Finish with a top sheet before stretch wrapping or strapping.
This approach can help reduce scuffs and improve stability without adding complex packaging steps.
Who is it for?
- Warehouses needing reliable pallet layering and separation
- Removal companies and storage facilities protecting furniture and flat items
- Manufacturers protecting components and finished goods
- Retailers and fulfilment teams creating quick custom protection
Colours / Features Available
Corrugated sheets are typically supplied in a standard cardboard finish. If your operation requires a specific colour, coating, or moisture-resistant treatment, check the available options on the product page or contact the team for guidance.
Sizes Available
This product page represents a configurable range of options. Select the variant that matches your required sheet size and pack quantity. If you need a specific cut size or bespoke format, consider whether a cut-to-size service is available or contact the supplier to discuss requirements.